Solution of Surface Crack of Die Casting Aluminum Alloy


Features:

The surface of the casting is linear or wavy lines, narrow and long, under the action of external force has a development trend; cold crack cracking metal is not oxidized; ③ hot crack a crack metal has been oxidized.

Cause:

① The iron content in the alloy is too high or the silicon content is too high; ② The content of harmful impurities in the kettle is too high, which reduces the plasticity of the alloy; ③ The zinc content in Al-Si-Cu alloy is too high or the copper content is too low; ④ The overall temperature of the mold, especially the mold cavity, is too low; ⑤ The shrinkage of the casting wall thickness and thickness are blocked, and the sharp angle is stressed.

Processing method:

① Correctly control the alloy composition. In some cases, pure aluminum ingot can be added to the alloy to reduce the magnesium content in the alloy or aluminum-silicon intermediate alloy can be added to the aluminum alloy to increase the silicon content. ② Change the casting structure, add angle, change the die inclination and reduce the wall thickness difference; ③ Change or increase the ejection position to make the ejection force uniform; ④ Shorten the mold opening and core pulling time to improve the mold temperature and keep the mold thermal balance.

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